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What are the key steps to pay attention to in the daily maintenance of Mini Dumpers?
In the fields of construction, gardening and road maintenance, Mini Dumpers have become indispensable equipment due to their flexible and efficient characteristics. However, many users often ignore the importance of regular maintenance, resulting in reduced equipment performance, frequent failures, and even shortened service life. As an industry benchmark company focusing on the research and development and manufacturing of mini dump trucks, KONSTANT POWER TECH, with years of experience, reveals the five core steps of daily maintenance to help you maximize the efficiency of your equipment.
1. Hydraulic system: The "blood" of the equipment needs to be kept fresh at all times
The hydraulic system is the power core of the mini dump truck, and its stability directly affects the operating efficiency. The maintenance points include:
Regularly check the oil level and oil quality: observe whether the hydraulic oil is turbid or emulsified before starting every week, and replace the contaminated oil in time;
Clean the filter: clean or replace the filter element after every 50 hours of operation to prevent impurities from clogging the oil circuit;
Check the leakage point: focus on checking the oil cylinder and oil pipe interface, and repair it immediately if leakage is found to avoid pressure loss.
KONSTANT's innovative sealing technology can reduce the failure rate of hydraulic systems by more than 80%, ensuring continuous and stable operation of the equipment.
2. Power system: The health of the heart determines the endurance
The maintenance of the engine and transmission system is the key to extending the life of the equipment:
Air filter maintenance: Clean or replace the filter element every 200 hours to prevent dust from entering the combustion chamber;
Oil and filter element replacement: Strictly follow the manufacturer's manual cycle (usually 250 hours) and use oil that meets the grade;
Belt tension adjustment: Regularly check the tightness of the transmission belt to avoid slipping or breaking.
KONSTANT's independently developed low-fuel consumption engine, combined with an intelligent cooling system, can reduce energy consumption by 15% and reduce maintenance frequency.
3. Tires and running mechanisms: the "foundation" of smooth operation
The condition of tires directly affects the safety and controllability of equipment:
Tire pressure monitoring: Check tire pressure before daily operation to ensure that it meets the standard value (usually 2.5-3.0 bar);
Tread cleaning: Remove embedded stones or debris in time to prevent tire body damage;
Bearing lubrication: Add grease to the hub bearing every 100 hours to avoid abnormal noise or jamming caused by dry grinding.
KONSTANT can be equipped with all-terrain tires, which are wear-resistant and puncture-resistant, and have a service life that is 30% longer than ordinary tires.
4. Electrical system: the "nerve center" of precise control
Circuit aging or poor contact are common causes of failure:
Battery maintenance: Check the electrolyte level every month, clean the electrode pile regularly to avoid oxidation;
Line inspection: Focus on checking the wear of the wiring harness and loose joints, and replace aging parts in time;
Sensor calibration: Professional technicians calibrate oil volume, temperature and other sensors every quarter to ensure accurate data.
KONSTANT uses waterproof wiring harness and modular circuit design, which improves troubleshooting efficiency by more than 50%.
5. Daily cleaning and storage: details determine long-term value
Cleaning up in time after operation: remove corrosive substances such as soil and concrete attached to the body to avoid rust;
Regularly lubricate the pins: add butter to the movable joints such as the crane arm and dump bucket to reduce wear;
Long-term parking protection: drain the fuel and coolant, disconnect the negative pole of the battery, and cover it with a dust cover.
Why choose KONSTANT?
As an innovative leader in the field of mini dump trucks around the world, KONSTANT provides:
Original professional service: a global after-sales service network with 7×24-hour response;
Intelligent maintenance system: real-time monitoring of equipment status through Internet of Things technology, early warning of faults;
Customized solutions: provide maintenance cycle optimization suggestions according to different working conditions to reduce user costs.
The efficient operation of mini dump trucks is inseparable from scientific and standardized maintenance. KONSTANT POWER TECH always takes "efficiency, reliability and innovation" as its core concept. It not only provides customers with high-quality equipment, but also devotes itself to empowering users with professional knowledge to help users maximize the value of equipment. Contact us now to get free maintenance manuals and exclusive technical support to keep your equipment in peak condition!